Cable Tray Roll Forming Machine

  • Model NO.: BU
  • Power Source: Electric
  • Certification: CCC, ISO9001, CE
  • Advantage: Easy to Maintenance
  • Cable Tray: Roll Forming Machine
  • Transport Package: Complete Shipping Package
  • Origin: Shandong Jinan
  • Type: Auto Sections Roll Forming
  • Feature: Automation
  • Customized: Customized
  • Condition: New
  • Trademark: BU
  • Specification: CE, ISO9001: 2000
  • HS Code: 8455221000
  Raw material::        Cold rolled steel/GI
  Yield strength:        235-300Mpa
  Thickness:              1.5-2.5mm
  The steel coil ID:      508±20mm
  The steel coil OD:     ≤1200mm
  Max capacity:         ≤5T
1. Line technique requirement:
  Line speed:           10M/MIN(Not including punching and cutting )
  Length tolerance:      ±2mm
  Power requirement:      380V±10%;50-60HZ.
2. Working process:
  Unloading steel coil→Decoiling→Punching→Roller former→Cutting→Out of product

 
3. Line component:
  Decoiler                                  1set
  Adjustable width guider                      1set
  Puncher                                   1set
  Roll former                                1set
  Cutter                                    1set
  No power product rack                       1set
  Electrical control system                     1set
  Spare parts and special tools                  1set
4. Machine structure and function:
Decoiler:
       Function and structure:
Ø  Put the steel coil into decoiler ,expands the steel coil inner and
     make the steel coil to be fixed on decoiler shaft.
Ø  hand expansion, the revolve drived by hand; no power.
 
Parameter: 
Ø  Capacity :              ≤2 ton
Ø  Steel coil I.D. :          Φ508mm±20mm
Ø  Stell coil O.D :          1200 mm
 
Adjustable width feeding guider
To control the width and position of the steel sheet. The sheet is guided in the correct position and runs to the roll forming equipment.
Punching machine
Ø  Adopt stop to cut, drived by hydraulic cylinder ; It produces different punching shapes by changing different punching die.
Ø  The die material is CR12MOV,hardness HRC58-62
Roll former
Ø  As the core equipment of whole line.It adopt welded plate structure,chain and  chain wheel transmission.
Ø  Driven by AC motor,production speed can be adjusted.
Ø  Roll shaft adopt excellent quality steel with hot treatment,ground finish.
Ø  The roller of this line is made by CR12, all treated by full CNC precision  machines, therefore the roller has good rigidity and level velvet, the sheet made by it has good quality and precision profile
Parameter:
Ø  The roll stand:               About 10 stands
Ø  Roll shaft diameter:          φ50mm
Ø  Level distance of roller         About 300mm
Ø  The roll material:            CR12
Ø  Line speed:                ~10m/min
Ø  Motor power                  5.5KW
 
 
 
Cutting machine
Ø  It adopts stop to cut,drived by hydraulic cylinder,it suitable to cut length of whole line.It produces different shape need to change different cutting blade die
Ø  Cutting blade material Cr12MoV,quenching HRC58-62
 
Finished products support table
To support the finished panels,surface is painted with Zinc to protect the panel scratched .
 
Hydraulic control system
Ø  Hydraulic system is to control the cutting and punching
Ø  It composed of motor oil pump, hydraulic valve,pressure  gage,strainer etc.
Ø  The hydraulic system adopts strainer and the oil clearness guaranteed to grade 6-8.
Ø  It adopts famous brand in domestic and imported sealing element,the system will be stability.
 
Electrical control system
Ø  PLC adopts SCHNIDER.
Ø  Operation panel's language is Engish
Ø  The encoder adopt SCHNIDER
Spare parts and special tools
It provides spare parts , spare parts of drawings and special tools
 
Roll forming line reference picture:
Cable Tray Roll Forming Machine
Cable Tray Roll Forming Machine
Cable Tray Roll Forming Machine

Cable Tray Roll Forming MachineCable Tray Roll Forming MachineCable Tray Roll Forming Machine
 

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