Waste Hydraulic Oil Recovery System (TYS Series)
Application
The TYS series waste oil decoloration vacuum oil purifier machine is designed to quickly remove gas, water, particulates, free carbon, and volatile substances (such as alcohol, gasoline, ammonia gas, etc.) from used oils. It enhances oil quality, restores color, viscosity, and flash point of the used oil. This system is suitable for treating hydraulic oil, machinery oil, coolant oil, cooking oil, coconut oil, and more in various industries such as oil fields, mines, metallurgy, power generation, transportation, manufacturing, and food processing. The treated oil becomes clear, transparent, and regains its original properties. In some cases, it can even meet the standards of new oil. The entire process uses physical treatment without breaking down the chemical components of the oil.
Features
1. Strong purification capability with a fine filtration system that has a large area and deep-level filtering.
2. Automatic backflush function to clean impurities left after treatment.
3. Advanced dielectric absorption cooling system.
4. Pressure protection device, automatic heating with temperature control, automatic condensate separation, drainage during online operation, easy to use, and safe.
5. High-quality filter material with high dirt-holding capacity, strong corrosion and heat resistance, high mechanical strength, accurate purification, and long service life.
6. Unique degassing and dewatering system using stereoscopic evaporation technology and multi-level oil-water separation to quickly remove water, gas, and other impurities.
7. Utilizes special additives to remove color.
Working Principle
During operation, polluted oil enters the heater through the inlet under atmospheric vacuum suction. The heated oil then flows into the pre-filter to remove large particles. After that, it enters the vacuum separator, where it passes through a special diverter that increases the oil’s surface area within a given volume, exposing it to a low relative humidity environment to remove water, air, and other gases. The mixed gases, consisting of evaporated water and gases, condense into liquid form in the water tank and cooler. The liquid then flows into the water receiver, while the remaining air is evacuated by vacuum. The oil without water is transported to the fine filter via an oil drain pump to remove suspended impurities and produce clean oil. This process may require multiple cycles depending on the moisture content in the oil. Finally, the purified oil goes through the decoloring system to become new oil.
Main Structure
1. Purification system
2. Vacuum dewatering system
3. Vacuum degassing system
4. Decoloring system
5. Electronic control system
Technical Parameters
| Parameters | Unit | TYS-10 | TYS-20 | TYS-30 | TYS-50 | TYS-100 | TYS-150 | TYS-200 | TYS-300 |
|------------|------|--------|--------|--------|--------|---------|---------|---------|---------|
| Flow Rate | L/min | 10 | 20 | 30 | 50 | 100 | 150 | 200 | 300 |
| Working Vacuum Degree | MPa | -0.06 ~ -0.095 | -0.06 ~ -0.095 | -0.06 ~ -0.095 | -0.06 ~ -0.095 | -0.06 ~ -0.095 | -0.06 ~ -0.095 | -0.06 ~ -0.095 | -0.06 ~ -0.095 |
| Working Pressure | MPa | ≤0.4 | ≤0.4 | ≤0.4 | ≤0.4 | ≤0.4 | ≤0.4 | ≤0.4 | ≤0.4 |
| Temperature Range | °C | 0~100 | 0~100 | 0~100 | 0~100 | 0~100 | 0~100 | 0~100 | 0~100 |
| Power Supply | – | 380V/50HZ/3Phase (Customizable) | 380V/50HZ/3Phase (Customizable) | 380V/50HZ/3Phase (Customizable) | 380V/50HZ/3Phase (Customizable) | 380V/50HZ/3Phase (Customizable) | 380V/50HZ/3Phase (Customizable) | 380V/50HZ/3Phase (Customizable) | 380V/50HZ/3Phase (Customizable) |
| Working Noise | dB(A) | ≤65~80 | ≤65~80 | ≤65~80 | ≤65~80 | ≤65~80 | ≤65~80 | ≤65~80 | ≤65~80 |
| Trouble-free Working Time | H | ≥4000 | ≥4000 | ≥4000 | ≥4000 | ≥4000 | ≥4000 | ≥4000 | ≥4000 |
| Continuous Working Time | H | ≥150 | ≥150 | ≥150 | ≥150 | ≥150 | ≥150 | ≥150 | ≥150 |
| Electric Heating Power | kW | 36 | 40 | 45 | 72 | 80 | 90 | 120 | 135 |
| Total Power | kW | 38 | 42 | 47 | 75 | 87 | 101 | 135 | 147 |
| Inlet (Outlet) Caliber | mm | Φ25 | Φ25 | Φ25 | Φ32 | Φ42 | Φ50 | Φ50 | Φ60 |
| Weight | kg | 350 | 380 | 400 | 450 | 550 | 650 | 700 | 750 |
| Length | mm | 1500 | 1500 | 1500 | 1600 | 1750 | 1900 | 1950 | 2100 |
| Width | mm | 1000 | 1050 | 1050 | 1150 | 1150 | 1600 | 1600 | 1600 |
| Height | mm | 1600 | 1600 | 1650 | 1700 | 1750 | 1950 | 1950 | 2000 |
Guarantee Indexes
| Water Content | PPM | ≤50 |
| Gas Content | % | 0.1 |
| Impurity Size | μm | ≤1 (Customizable) |
| Demulsification Value | – | New oil ≤15 min, Operating oil ≤30 min |
| Clean Degree | Grade | ≤4 (NAS 1638) |
| Color | L | ≤2 |
Our Company
Based in Chongqing, a key electromechanical manufacturing hub in Southwest China, Chongqing TOP is a leading manufacturer and supplier of oil purifiers and related testing equipment. Our company consists of departments dedicated to R&D, machinery production, instrument manufacturing, and quality control. With mature development and manufacturing technology, as well as a highly skilled team, our products are known for their high quality, ease of operation, excellent performance, and long service life.
TOP Oil Purifiers are widely used in sectors such as power generation, petrochemicals, mining, shipbuilding, steel construction, bridges, automobiles, and railways, helping reduce energy consumption and environmental pollution. We provide reliable solutions like transformer oil purifiers, turbine oil purification machines, hydraulic oil purifiers, lubricating oil filtration machines, fuel oil restoration systems, oil and water separators, oil regeneration equipment, and waste oil recycling systems.
TOP Testers specialize in developing, producing, and supplying petrochemical analyzers, electrical testing equipment for substations, and circuit detection tools. Key products include water content testers, surface/interface tension testers, flash point testers, kinematic viscosity testers, oil acidity testers, insulation oil dielectric strength testers, transformer characteristics testers, relay protection testers, and high-voltage testing equipment.
Honest Team – We always treat our customers with integrity and strive to ensure your satisfaction.
Sincere Communication – We maintain open and honest communication to ensure the products meet your expectations.
Reliable Quality – Every product undergoes strict quality control and testing to guarantee high performance.
Service Commitment – We offer prompt, considerate, and professional after-sales service and technical support to help you succeed.
Key Words: oil color change, diesel discoloration, black engine oil decolorization system, waste oil decolorization, diesel oil decolorant, engine oil decolor, diesel oil color removal, oil decolorization equipment, oil recycling and discoloration, cooking oil cleaning machine, cooking oil filter machine, used vegetable oil filtering machine, used edible oil purifier, used cooking oil purification machine, used cooking oil recycling machine, cooking oil purifier, cooking oil filtration machine, waste cooking oil recovery unit, lubricant oil decolor, diesel decolorization, fuel oil decolorization.
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