Recently, the continuously cast machine crystallizer hydraulic vibration system developed independently by MCC Dongfang Engineering Technology Co., Ltd. successfully completed its trial run in Beijing. This marks a significant milestone in the company's technological advancement and innovation in the steel manufacturing industry.
As a critical component of the continuous casting machine, the crystallizer vibration system plays a vital role in ensuring the overall success of the casting process. Engineers around the world have long focused on improving this system. In response to this challenge, MCC Dongfang took proactive steps by securing the Laiwu Steel Plant project for round billet and slab continuous casting machines. Collaborating with top talents from leading universities, the company assembled its technical experts to conduct an intensive R&D effort that lasted nearly a year. Despite challenges such as limited data and heavy workloads, the team successfully developed and tested the hydraulic vibration system for the crystallizer.
Compared to traditional mechanical four-link or four-eccentric vibration systems, the hydraulic vibration system offers numerous advantages. It significantly reduces friction between the slab and copper mold, enhancing surface quality and allowing for higher drawing speeds and increased production output. Additionally, it lowers equipment maintenance requirements, improves operational efficiency, and reduces the frequency of accidents during the casting process. The system also decreases workers' physical strain, while offering high precision, longer service life, and easier disassembly and assembly. Through the use of a hydraulic servo system, it enables online dynamic adjustment and optimization—features that set it apart from conventional systems.
The test results demonstrated that the hydraulic vibration system developed by MCC Dongfang outperforms similar products currently available in the Chinese market. This achievement not only highlights the company’s strong R&D capabilities but also lays a solid foundation for future market expansion, continued innovation, and business growth. With this breakthrough, MCC Dongfang is well-positioned to further strengthen its presence in the global steel industry.
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