Single Screw Extruder for Plastic Regrinds or Flakes

**Single Screw Extruder for Plastic Regrinds or Flakes** This **Single Screw Extruder System (Model ADS180/200)** is designed specifically for processing **plastic regrinds or flakes**, including materials such as **PE, PP, ABS, PS, HIPS, and PC**. It is ideal for recycling operations that require high throughput and efficient purification of recycled materials. **Key Specifications:** - **Model No.:** ADS180/200 - **Voltage:** 380V 50Hz or Customized - **Electric Components:** ABB, Schneider, LS, Omron, or Customized - **Throughput Rate:** 650–800 kg/h - **Raw Material:** Crushed Regrinds or Flakes - **Trademark:** ACERETECH - **Transport Package:** Wooden Pallet - **Specification:** CE - **Origin:** Jiangsu Zhangjiagang - **HS Code:** 8477590000 --- ### **Application & Description** The **ADS180/200 Single Screw Extruder and Pelletizing System** is a two-stage system designed to handle **highly contaminated or large-volume plastic waste**. It consists of **two single screw extruders**, allowing for more effective processing of materials with high moisture content or impurities. The process involves: 1. **Feeding:** Crushed lumps or thick flakes are conveyed into the extruder via a **screw loader**. 2. **Plasticization & Degassing:** The material is melted and processed in a 32D section, with **double-zone vacuum degassing** to remove moisture and volatile compounds. 3. **Filtration:** A **segmented filtering system** ensures efficient removal of impurities—first in the first extruder, then fine filtration in the second. 4. **Pelletizing:** A **water ring die-face hot pelletizing system** produces high-quality pellets, ensuring consistent size and quality. --- ### **Key Features of the Two-Stage System** 1. **Efficient Filtration:** Segmented filtering reduces the frequency of sieve changes and improves overall performance. 2. **Stable Extrusion:** Separated filtering systems ensure smooth and continuous operation. 3. **Additional Volatilization:** An extra stage between the two extruders enhances purification. 4. **Low-Temperature Extrusion:** The second extruder operates at lower temperatures, preserving the quality of the final product. --- ### **Technical Specifications** | Model Name | ADS180/200 | |------------------|------------| | Recycling Material | PE, PP, ABS, PS, HIPS, PC | | Final Product Shape | Pellets / Granules | | System Composition | Belt Conveyor, Single Screw Extruder, Pelletizing Device, Water Cooling Unit, Dewatering Section, Conveying Blower, Production Silo | | Output Range | 650–800 kg/h | | Feeding Device | Screw Loader | | Screw Diameter | 180, 200 mm (Standard) | | Screw Material | 38CrMoAIA Nitride Steel (SACM-645), Bimetallic (Optional) | | Screw L/D | 28, 10 | | Barrel Heating | Ceramic Heater or Casting Aluminum Heater | | Barrel Cooling | Air Cooling via Fan Blowers | | Vacuum Degassing | Double Vented (Standard) | | Pelletizing Type | Water Ring Die-Face Hot Pelletizing | | Voltage Standard | Project-Specific | | Optional Devices | Metal Detector, Micro Feeder, Chiller, etc. | | Delivery Time | 60 Days After Order Confirmation | | Warranty | 13 Months from Bill of Lading Date | | Technical Service | Project Design, Factory Construction Advice, Installation & Commissioning | --- ### **Main Technical Data** | Machine Size | Screw Diameter (mm) | L/D | Motor Power (kW) | Throughput (kg/hr) | |--------------|---------------------|-----|------------------|--------------------| | ADS180/200 | ASE180 | 180 | 28 | 250 | 650–800 | | | ASE200 | 200 | 10 | 55 | | --- ### **Main Components of the Extruder & Pelletizing System** 1. **Feeding System:** Lumps or thick flakes are automatically fed into the extruder using a **screw loader**. The feeding speed is fully automatic and controlled by an **ABB inverter**. 2. **Plasticization & Degassing:** A specialized extruder gently melts the material, with **double-zone vacuum degassing** to remove moisture and low molecular compounds. 3. **Filtration:** A **single-plate/piston double-station screen changer** or a **non-stop four-station system** ensures high filtration efficiency. 4. **Pelletizing:** The **water ring die-face pelletizing system** ensures high-quality granules, with **self-adjusting blades** and **automatic RPM control** based on pressure. --- ### **Why Choose ACERETECH?** We provide **high-quality machines** with **strict quality control** and a **strong market reputation**. Our team offers **comprehensive technical support**, from **project design** to **installation and commissioning**, ensuring your production runs smoothly and efficiently. Our goal is to deliver **on-time**, **reliable**, and **cost-effective solutions** tailored to your specific needs. Whether you're looking to start a recycling business or expand your existing line, we're here to help.

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